LITERATURE REVIEW OF RICE PRODUCTION



2.1       HISTORY OF RICE
            Starting in 2500BC, rice has been a source of food for people. Rice production originated in china, and was spread to countries such as Srilanka and India. It is believed that rice was bought to West Africa and Greece in 300BC, by Alexander the Great’s armies. In 800 AD. People in East Africa traded with people form India and Indonesia and were introduced to rice, it was a common belief in the middle Ages that rice fields were a breeding ground for malaria. People believed that mosquito easily layed their eggs in the water of the rice fields.

            Rice was introduced to Greece and neighboring Mediterranean (344-324B.C.E) and then gradually to Europe and Africa (IRR 1997) there have been debates about the introduction to Asia rice into Africa oryza sativa was believe to have been introduced to Africa primarily from malayoolynesia a few centuries B.C.E or form sri Lnaka and Indonesia. The other possibilities for the introduction of rice into Europe are form Persia, Central Asia, or directly form China. Later the Portuguese brought rice to Brazil and the Spanish introduced rice to Central and south America Oryza Sativa was introduced to Egypt form India and finally to west Africa by Portuguese spice traders between the 15th and 17th century (Grist 1986).
            Origin and diffusion of rice are still unsettled (Huke 1990) Asian cultivated rice originated in the region from south china to the changes ins south and south east Asia, including the river valleys and deltas of the Brahaneputra of northern India, the irrawaddy of Burma, the making of vietenam and the Yangtse of china based on the number of wide rice specie and evidence of rice glumes in the burnt day from the late Neolithic period (Ting, 1949) concluded that rice might have in south china and spread northwards (Capeland 1924) and some Japanese rice scientists asserted that rice might have originated from south or south east Asia, including India, china, Thailand and Indonesia.
            Thermolumine scene and carbon 14 test of the pottery shards with the imprints of rice grains in Thailand indicates that rice could be dated back to at least B.C.E (IRR, 1997). The second oldest pieces of archacological evidences for rice origin are from maharaga of India (6500-4500 B.C.E) and pentonshan of china (7150-6250 B.C.E) (Abro et al., 1999.
            World wide there are more than 40,000 different varieties of rice, species name Oryza sativa. There are four major categories of rice world wide indica, japonica, aromatic and glutious. Improved varieties that have the following essential characteristics are, high yields, good grains quality and resistant to rice blast disease most improved varieties are also resistant and tolerant to drought, cool temperature, iron toxicity in the soil (Odomena, 2006).

2.1.2   Flow chart on rice processing
(Source Okaka, 2005)

2.1.3   Nutritional composition of rice.
ENERGY
1,527K, (365K CAL
Carbohydrates
80g
Sugars
0.12g
Dietary fiber
1.3g
Fat
0.66g
Protein
7.13
Water
11.61g
Thiamine (vitamin b1)
0.070lmg (6%)
Ribo flavine (vitamine B2)
0.0149mg (1%)
Niacin (Vitamin B3)
1.62mg (11%)
Pantothenic acid (B5)
1.014mg (20%)
Vitamin B6
0.164mg (13g)
Calcium
28mg (3%)
Iron
0.80mg (6%)
Magnesium
25mg (16%)
Phosphorus
115mg (16%)
Potassium
115mg (2%)
Manganese
1.088mg (52%)
Zinc
1.09mg (11%)
Source: USDA nutrient database
           


Rice is a good source of protein and a staple food in many parts of the world, but it is not a complete protein. It does not contain all the essential amino acid in sufficient amounts for good health.
            Rice is rich in starch moderate in protein, poor in fat, iron and calcium provides about 350 kcal (1.47m) per 100g day weight (Wadswort 1993) Rice is a complete food, it does not contain some amount of thiamin, riboflavin and niacin but lacks in vitamin (A,D,C) The level of vitamin is considerably low in polished rice than in brown rice due to high content of b- complete vitamin in the bran and germ that are removed during milling.
2.2          SOURCE AND UTILIZATION OF STARCH
Starch is one of the most important natural organic compound, abundant in nature. It is found in the roots or fruits (Duprat et al, 1980; Buleon et al., 1990). The most common sources of food starch are corn, potato, wheat, tapioca and rice (Woolfe, 1992; Henry and Westby, 1998). Developed countries (Canada, USA, Europe and Japan) have 77% of the global starch market (Sansavani and Verzoni, 1998).
2.2.1     STARCH
            Starch is a polysaccharide (meaning “many sugars”) made up of glucose units linked together to form long chains. The number of glucose molecules joined in a single starch hundred thousand, depending on the type of starch. Starch is the storage form of energy for plants, just as glycogen is the storage form of energy for animal. Starch exists as granules varying in diameter from 2 to 130 microns. The size and shape of the granule is characteristic of the plant from which it came and serves as a way of identifying the source of a particular starch (Swamy 1982).
2.2.2   CHEMICAL COMPOSITION OF STARCH
            Starch is predominantly composed of two polysaccharides macromolecules, amylose (20-30%) and amylopectin (70-80%). Amylose is mainly linear with very few branches, while amylopectin is highly branched. The organization of amylopectin and amylase is the basis for the semi-crystalline structure of the starch granule (Bell et al., 1998). The ratio of amylose to amylopectin is one of the key factors determining industrially important properties.
2.2.3   CHEMICAL STARCH MODIFICATION
            Starch modification is the changing of starch so that it obtains the characteristics that deviate from the nature starch. The products are called derivatives. Chemically modified starches are starches that have been modified with chemicals.
2.2.4   TYPES OF STARCH MOLECULES 
-           amylose
-           amylopectin
            Amylose averages 20 to 30% of the total amount  of starch in most native starches. There are some starches, such as waxy starch, which contain only eamylppectin. Others may only contain amylose. Glucose residues united by a 1,4 linkage form the linear chan molecule of amylose. Amylose is the linear fraction and amylopectin is the branched  fraction. The is because the linear chains can orient parallel to each other, moving close enough together to bond. Probably due to the ease with which they can slop past each other in the cooked paste, they do not contribute significant to viscosity. The branched amylopectin molecule give viscosity to the cooked paste. This is partially due to the role it serves in maintaining the swollen granule. Different rice have different relative amounts of amylose and amylopectin. These different proportions of the two types of starch within the starch grains of the plant give each starch it’s characteristic properties in cooking and gel formation.
            Rice starch composes approximately 90% of  milled rice. It is made up of two major glucose polymers, amylose which is a slightly branched, primary long chain and amylopectin, which is highly branched. The amylose content of rice starch ranges form 0 to 30% (w/w) cooked rice texture and rice starch functional properties are reported to be primarily impacted by amylose content (Bhatta charya, soubhagy, Indudhara swamy 1982)

2.2.5   STARCH PROPERTIES
Because of its structure starch bears some special properties which make it a unique natural polymer. The following list contains the most important properties of starch, which are highly dependent on the origin and the chemical.
 Physical modification of the polymer
-           thickener
-           Rheology enhancer
-           Film former
-           Sticking – adhesive (cohesive
-           Water binding capacity
-           Water retention
-           Flocculent
-           Shear stability
      (Muhrbek 1987 )

2.2.6   Starch components and molecular weights of rice oryzenin
Rice
Mx105
Rice
Mx105
Oryzenin (protein medium – grainrice)

Medium - grainrice

Control
           4c
          40c
    1.03
    1.12
     2.01
 Control
            4c
            40c
      29.9
      31.0
      32.0




Long grain rice
Control
   4c
  40c

   1.22
   1.44
   2.01
Long grain rice
Control
4c
40c

25.2
25.6
31.2
Amylase

Starch

Medium-grain rice

Medium-gran rice

Control
1.24
Control
24.9
4c
1.18
4c
25.3
40c
1.03
40c
27.5




Longer grain rice

Long grain rice

Control
1.55
Control
19.7
4c
1.46
Control
20.3
40c
1.10
40c
22.7
(sources J. Chrastil, 1990)
           
        Starch composition of milled rice largely determines the cooking and eating characteristics of rice. Starch consists of amylase and amylopectin. Amylase is a long, straight starch molecule that does not gelatinize during cooking long grain white rice has the most amylase and the least amylopectin. Amylopectin is a highly brached molvecue that makes the sticky when it’s released from the grain during cooking. Medium grain rice has more amylopectin.
            Rice can thus be generally categorized into
1.         Waxy (or glutinous) rice, which is mainly amylopectin and has an opaque endosperm. These high amylopectin starches endosperm. These high amylopetin starches are available with a range of viscosity and stability characteristics
2.         Non-waxy rice, which is mainly amylase and usually has a translucent endosperm.
            Volume expansion and water absorption of milled rice during cooking increases with increased amylase content. Cooked high-amylose rice is less tender, but drier and flakier (not sticky) than intermediate or low amylase rice, but becomes harder on cooling. After cooking, low amylase rice remain glossy, stocky and moist (Damion and Ben, 2006)
2.3       AMYLOSE CONTENT
            This is considered one of the most important quality factors of rice since it is known that amylose content is a good index of water absorption and textural properties of rice. The texture of cooked rice and its gloss are principally determined by the amylase, amylopectin ratio of the starch. Increasing the amylase content improves the capacity of the starch granule to absorb water and expand in volume without collapsing because of the greater capacity of amylose to hydrogen bond or retrograde. Thus, the amylase content is an index of resistance to disintegration during cooking. It has been shown that an increase in amylose content improves the firmness of cooked parboiled rice, the correlation coefficient ® between amylase content and firmness being 0.62. amylase content of milled rice is determined by the colourmetric method is the starch-iodine blue test which is used for screening amylose content of sample with less than 30% amylase. The most widely used method involves digesting  100mg of rice flow with lml, 95% ethanol and 9ml of NaoH heating the sample for 10m in a boiling eater bath and diluting the gelatinized starch with distilled water, 5ml of the starch solution is pipettes into a 100ml volumetric flask lml of in acetic acid and  2ml of iodine solution added made up to volume and absorbance read at 620m. amylose content is determine by reference to a standard curve.
The amylase content of some Nigeria rice varieties has been shown to very between 19% and 28%. Various workers have shown that parboiling does not effect the amylase content of rice (Adeyimi 2006)

2.3.1   AMYLOSE CONTENT AFFECTS RICE COOKING AND EATING QUALITY
Amylase content
Term
0.2%
Waxy
8.20%
Low amylose
21.-25%
Intermediate
>25%.
High amylose
-           100 amylose rice are moist, skicky, and glossy hen cooked
-           They spit and disintegrate when over cooked
-           High amylase rice cook dry and fluffy but become hard when cool
-           Intermediate amylose rice are fluffy when cooked and remain soft when cool(Andrew 2006)
2.3.2   EFFECT  OF COOKING
            Cooking quality is one of the important aspects of food quality. However, nutrition’s a food material may be, it will not be accepted by the consume unless it satisfies specific culinary characteristic amylose dispersion is responsible for greater absorption and retention f water and thus the expansion of rice grain (Chungcharoen 1987).
2.4       GRAIN SHAPE
Long Grain
            The category known as long grain contains milled rice that is approximately three times longer than it is wide. Conventional U.S long grain rice has an intermediate gelatinization temperature and from 19 to 23% apparent amylose content (Houston 1972).
            After cooking it is firm and fluffy, consumers in areas of the world such as North and South America, southern China, Europe, and the middle East often prefer this type of rice. California long grain rice generally has slightly highly apparent amylose content and lower gelatinization temperature compared to southern grown U.S long rice.
Medium Grain: The medium grain rice category describes milled rice that is from 2.1 to 2.5 times longer than it is wide U.S. medium grin rice after cooking is soft, moist and sticky in texture. This type of rice is in general preferred by people from Japan, Northern China and North and south Korea (Houston 1992) medium grain rice is generally lower in amylose content and has a lower gelatinization temperature compare to U.S conventional long grain
Short Grain:  Rice that is less then two times longer than it is wide classified as short grain. In general short grain rice has cooking quality, amylose content and gelatinization temperature similar to that of rice in the medium grain category. Because this type o rice is used for making sushi some call it sushi rice.
2.5       RICE PRODUCTS
            Virtually all the rice produced in Nigeria is used for human consumption. The increase in consumption has been predicted to continue at a rate faster than the rate growth in population rice apart form being eaten as a while grain can be used in food industry in the processing of some products such as infant foods, break fast foods, snacks, rice flour and for production of alcoholic beverages such as beer and rice wine etc (Ihekoronye and Ngoddy 1985)
            Break fast food and baby foods” rice are pre-cooked, dried, flaked formed and expanded and toasted into ready to-eat break fast foods. The rice flour can be made into baby food since is absolutely gluten free. Some people are allergic to gluten and may turn rice based product (wade 1972).
Noodles: The resultant rice flour can equally be made into noodles,  a mixture of rice and egg being made into dough and expressed through holes. The noodle is improved by the use of local gums, okra gums and gum Arabic (NIFEST, 1999).
Beverages:  Various aleoholic beverages are manufactured From rice. Rice is also used in the brewing industry for the manufacture of beer and in the production of wine. (Yashizawa and Kishi 1985)
2.6       RICE QUALITY
            Rice breeders considers rice quality as the most important factors after yield, that determine the accept ability and price of processed rice. The physio-chemical characteristics of rice determine it quality. The term quality refers to milling quality appearance and market acceptability, cooking eating qualities. Storage and nutritional quality. Rice quality changes continuous through the entire post-harvest system. Some of the changes are negative, but grain milling quality can also improve during storage (Bradley, 2007).

2.7       FACTOR AFFECTING QUALITIES OF RICE
            Rice qualities are affected by many factors, which may vary according to the standard on which it will be sold (grist 1986). The degree of milling, percentage of damage kernel and percent of broken are all important factors.
            Milling degree: Milling degree is an important factor for quality. This depends on the size and shape, i.e on the variety, conditions under which it was grow, the degree of ripeness and amount of exposure. Milling removes the bran layer. Rice bran is about 20% oil and is subject to very aggressive enzyme activity.
Broken Rice: Broken rice get soft and mushy cooked from a nutrition standpoint, broken are the same as whole grain. But the texture is poor and broken tend to have more bran, which affect flavour (Liu et al., 1998).
Nature of Starch:  The nature of the starch affects texture and retro graduation properties of rice. The nature of rice starch differs depending on variety, growing area, and crop year. There are two different types of starch. Amylose is a long chained starch without a lot of branding and amylopectin is a shorter but much more highly branched chairs of element.
            The amylopectin/amylose ratio does not exist a very important factor.
Age of Rice:  Age creates changes in nature of starch. Rice gets harder with age as if the percentage of amylose is increasing. The rice gets former and less sticky most older rice losses moisture and so the cracking problem during cooking occurs if there is any brain on the surface of the rice due to loose milling, then rancidity problems causes poor flavour.
Moisture:  The moisture of the rice prior to cooking also affects texture. If the moisture is below 13% the quick involvement of water will cause cracking. The lower the moisture, the greater the cracking. Rice that cracks will have a poor cooking texture.
Cracking of Rice:  This is probably the biggest factor affecting the quality of cooked rice. The quick migration of moisture through rice causes cracking kernel. Quick changes in temperature can cause cracking. The cracking can occur in milling where milling temperature gets high or as a result of pressure applied in milling. Also cracking releases enzymes that affect flour.
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