PRODUCTION OF LOTION IN COSMETIC INDUSTRY - PROCESSES INVOLVED


MOISTURE CONTENT: it guides the analyst on the formulation, to check the percentage water in the formulation the moisture content for lotion should be 0.8 or below but if it exceeds 0.8 then the lotion is prone to bacteria attack.

DETERMINATION OF MOISTURE CONTENT IN LOTION          
Aim: to determine the moisture content of lotion
Apparatus: laboratory oven, crucible, weighing balance, spatula.
Specimen: lotion sample
Procedure:
1.                  Take the weight of the dry crucible
2.                  put the sample of the lotion in the crucible
3.                  put the crucible in the oven and set the power to medium heat
4.                  set the time to 200 seconds and press the start button
5.                  after 200 seconds, remove the sample from the oven and allow to cool
6.                  take the new weight of the sample
7.                  calculate the percentage moisture thus:
weight of sample + crucible before drying – weight of sample + crucible after drying
initial weight of sample 

DETERMINATION OF IMPURITIES IN LOTION       
Aim: To determine the amount of impurities in a lotion sample
Apparatus: centrifuge, volumetric flask
Specimen: lotion sample

Procedure:
1.      Dissolve 10ml of the sample in 90ml of distilled water
2.      Pour the solution into six test tubes and place inside  the centrifuge
3.      set the power level of the centrifuge to medium and allow for 2 minutes
4.       Stop the centrifuge and bring out the test tubes
5.      Calculate the impurities thus:
Amount of impurities
Amount of the solutions in the test tubes
For instance if two out of the six test tubes contain the impurities then the impurities is 2/6 = 0.3
If the percentage impurity is up to 0.5, it means that the next patch has to be checked for where the impurity is entering from.

DETERMINATION OF REFRACTIVE INDEX     
This is the method usually used to check piracy and mineral oil content of the lotion.
Aim: To determine the refractive index of a lotion
Apparatus: refractometer
Specimen: lotion sample 

Procedure:
1.                  Put the lotion sample in a beaker
2.                  Open the refractometer and immerse it partially into the sample
3.                  view through the screen and note the refractive index
N/B the refractive index of lotion should be 15, if the refractive index is low it may imply that the oil content of the lotion is low and if the refractive index is high it may imply that the oil content of the lotion is high.

CONCLUSION  
I must say I am very glad to have gone through this whole exercise, though stressful but is  very thrilling to know that the knowledge of chemistry and chemical reactions is not just a classroom affair. It is fun to see how most compounds and elements (raw materials) can be turned into natural products for everyday use.
Production of cosmetics is a business that can be started with a little capital and does not require much sophisticated machines/ equipments.
The major equipments required for the production of cosmetics are:-
1.                  Mixers: There should be at least one mixer for each product. Low cost mixers are constructed locally also there are high grade mixers with homogenizers and electric motors
2.                  Heating tanks: Most raw materials for cosmetics such as waxes, cetyl alcohol, stearic acid etc must be melted with heat.
3.                  Filling Machine: These are simple low cost machines for pouring the finished product into their containers in the absence of a filing machine the product can still be poured using hand.
Qualify control is another very important aspect of production as it is the section that monitors the extent to which our products meet specification. Tests are carried out one every product before they are sent to the market to ensure customer satisfaction.
The student industrial work experience scheme is compulsory for every student in the natural sciences, I call it an “eye opener” for every student.  
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